Sensata Technologies introduces new battery configuration contactor for 400V and 800V systems: HEC

|26 août 2025

Sensata’s new HEC contactor is designed to seamlessly switch between 400V and 800V battery configurations, ensuring full compatibility with both 400V and 800V DC fast chargers, while supporting drive operation at either voltage.

At the core of the HEC is a set of mechanically synchronized contacts that deliver a safe, reliable, and highly efficient switching mechanism. With up to five distinct configuration states—including independent access to each 400V battery for advanced features such as battery balancing or limp-home mode—the HEC offers a unique combination of safety, ruggedness, simplified integration, and reduced system costs compared to conventional solutions.

Key Benefits
  • Flexible Configuration – Supports standard battery setups (Series-800V, Parallel-400V, Open-Isolated) plus single pack selection.
  • Inherently Safe – Mechanical design ensures error-free switching, eliminating short-circuit risks.
  • Robust Performance – Handles short-circuit events up to 25 kA and resists mechanical shocks exceeding 90 g.
  • Compact & Lightweight – Cuts component count by more than 50%; no additional cooling or special equipment needed.
  • High Efficiency – Bi-stable design requires no holding power; ultra-low contact resistance minimizes energy loss.
Applications
  • Vehicle-to-Grid (V2G)
  • Bi-stable Charging
  • Megawatt (MW) Charging
  • Energy Storage Systems

More information can be found on the datasheet.

If you have any question or if you want additional information, please contact Nijkerk Electronics!

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